Wednesday, April 25, 2012

Patch Panel

In between the header fabrication I made a little patch panel for the front core support and some tension rod bracket re-inforcements.  I had a little fun with a dimple die while I was at it.  I made the panels out of 16ga steel so they would be strong since the front core ties the two frame/unibody rails together.  When welding in the panel I decided to try a product I hadn't before.  I got a weld through primer, I was a little reluctant to paint where I was about to weld, but that's how its advertised to work.  I sprayed the back side of the panel and anywhere I thought I might have trouble spraying after it was welded together.  My reluctance seemed to be correct, where ever the primer was my weld didn't want to penetrate until I had it all burnt away.


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Really happy with how the dimple die worked
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This part goes in the bottom of the tension rod bracket as a gusset.  I also made a cross bar like the Nismo power brace
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I had to add a couple dimpled holes where they might be visible, when the car is together.
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I tried out weld through primer, it was more of a burn it away with the mig, then weld process.  I wasn't impressed.
Also I received a call from Lingenfelter's this week, my valve springs finally came in.  I'm pumped, that means I get to take the drive to Decatur, IN and pick up my GT 2-3 cam, valve springs, and Cometic .040 head gaskets.  The remainder of parts for the final assembly of the engine.

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